Air Separation Units
An Air Separation Unit (ASU) is an industrial facility designed to separate and produce high-purity gases, such as oxygen, nitrogen, and argon, from atmospheric air. It operates through a process called cryogenic distillation, which relies on the differences in boiling points of various gases. In an ASU, ambient air is compressed and cooled, leading to the liquefaction of air components. These liquefied gases are then separated and purified by distillation at extremely low temperatures.
AirBreather CO2 Systems
AirBreather Systems™ was developed by ASTG at the request of one of the world’s largest gas manufacturers looking to update their gas purity verification system. 5 years of development, that included 2 years of field trials and 1 year of in-service validation, AirBreather Systems™ was born. A robust, economical, maintenance friendly system, incorporating state-of-the-art technology and proprietary software to provide fast, accurate, readily accessible gas purity verification.
AirBreather Analytical Systems employs new and unique technologies for quality control, quality assurance, and safety. Complete systems reduce cost of ownership and increase throughput while maintaining a performance envelope superior to any other technology.
AirBreather CO2 Sequestration Systems
The ASTG AirBreather Sequestration System, adeptly reconfigured for managing sequestered carbon dioxide, presents a revolutionary approach to fulfilling the stringent MRV (Measure, Report, Verify) reporting requirements set forth by the Department of Energy (DOE) and the Internal Revenue Service (IRS).
Tailored specifically for the management of sequestered carbon dioxide, the ASTG AirBreather System incorporates state-of-the-art sensor technology. These sensors are adept at meticulously measuring the levels and purity of carbon dioxide to be sequestered, ensuring compliance with DOE guidelines. This precise measurement capability is integral to the MRV process, ensuring that all sequestration activities are accurately accounted for.
AirBreather UHP CO2 Systems
The ASTG AirBreather UHP CO2 Analytical System is a cutting-edge solution designed specifically to exceed the stringent quality reporting needs of the ultra-high purity carbon dioxide industry. With its advanced technology and precision engineering, the AirBreather system sets a new standard in gas analysis. This system offers unmatched precision and accuracy. The AirBreather system utilizes state-of-the-art sensors and calibration techniques, ensuring unparalleled accuracy in CO2 purity measurements. This precision is crucial for industries where even minute impurities can significantly impact product quality. The AirBreather-UHP is the first system capable of delivering ASML, EUv, Deep UV analytical information at the sub-fab level. Equipped with fast response times, the system offers real-time monitoring and analysis of CO2 purity levels. This feature allows for immediate adjustments in the production process, ensuring consistent quality control and yield maximization.
Continuous Quality Control & Quality Management Systems
Continuous Quality Control (CQC) and Qualiy Management (QMS) gas monitoring systems are real-time, automated analytical systems used to monitor and ensure the quality of gases in various industrial and environmental applications. They consists fully integrated sensors and instruments that continuously analyze and report the composition, purity, and various parameters of gases within a specific process or environment. These systems provides ongoing data and alerts, allowing operators to maintain consistent gas quality, identify deviations, and take immediate corrective actions if necessary.
Cryogenic Purifiers
A cryogenic purifier is a device or system designed to separate and purify gases through the use of extremely low temperatures. It utilizes the principles of cryogenics, which involve the cooling of gases to very cold temperatures, often near or below their boiling points. By cooling gases to such low temperatures, impurities and unwanted components can be condensed and separated from the desired gases, allowing for the production of high-purity gases for various industrial and scientific applications.
Decarbonization Qualification Systems
Introducing our cutting-edge Decarbonization Qualification System, a pioneering initiative designed to empower businesses and individuals on their journey towards a sustainable and low-carbon future. This online platform serves as a comprehensive resource, offering a structured qualification process to assess and validate efforts in reducing carbon footprints.
Join us on the forefront of the decarbonization movement. Embrace sustainability, quantify your impact, and proudly showcase your commitment to a greener, more resilient future with our Decarbonization Qualification System.
Field Regulator Boxes
A field regulator box serves as a crucial component for managing and controlling gas parameters in the field, ensuring the optimal performance and reliability of semiconductor equipment. This specialized box houses regulatory circuits and controls that precisely adjust the gas flow to meet the stringent requirements of semiconductor manufacturing processes.
Final Product Purity Control
ASTG, a leader in gas purity analysis, presents its flagship product, the Ultra/Gas Analytical Purity Systems. Designed for industries where gas purity is paramount, this system sets new benchmarks for final product purity testing. The system boasts a state-of-the-art design that integrates the latest technological advancements. The Ultra/Gas Analytical Purity System is engineered for optimal performance, ensuring precise measurements even at the most demanding purity levels. Its compact and ergonomic design allows for easy integration into any workspace, while its user-friendly interface guarantees hassle-free operation. Quality is at the heart of ASTG's ethos. Each component of the Ultra-High Gas Analytical Purity System is crafted from premium materials, ensuring durability and reliability. Rigorous quality checks and testing procedures are in place to guarantee that every system meets and exceeds industry standards.
Fixed Gas Detection
ASTG offers an extensive line of fixed gas analytical systems. These systems can be used for spot-checking manufacturing issues to “battery-limit” testing entire facilities. Our systems are designed using Ultra-High Purity Engineering Techniques.
Gas Blenders
Explore precision gas mixing with our state-of-the-art UHP Gas Blender System, engineered for a wide range of applications in industries such as semiconductor, laboratory research, food packaging, and more. This versatile and dependable system allows for accurate blending of gases to meet your specific requirements, ensuring consistent and controlled gas compositions.
ASTG-RBS System- The Remote Blending System marries the best feature of a computer-controlled mass flow blending system with the convenience of remote I/O blend modules. The system is divided into two functioning elements- the Control Head and the Dilution I/O®.
Gas Purity Monitoring Systems
Gas Purity Monitoring System (GPMS) is a fixed analytical system capable of analyzing trace oxygen and moisture in high purity hydrogen, nitrogen, helium, and argon bulk gases and trace moisture in oxygen and carbon dioxide. The system utilizes a series of cavity ring down spectrometers. Each spectrometer communicates with an on-board PLC for outbound communication with the customer FMS.
Gas Sample Distribution Manifold
The flagship gas management system, ASTG can automate your UHP gas analytical systems in the smallest footprint possible in orbitally welded components. Utilizing gas-actuated stainless steel diaphragm valves, manifolds can asynchronously port multiple samples, calibration gases and zero gases throughout your analytical system without fear of cross contamination or leakage. High speed activation legs are included on all systems to insure the fastest, most representative sample possible. This will ensure process and quality control when it’s most critical.
Gas Sample Stream Switching System
Unleash precision and control in your gas management processes with our cutting-edge Gas Stream Selector System. Engineered for efficiency and safety, this system empowers industries with the ability to manage, switch, and control gas streams seamlessly. Whether you're in the realm of industrial manufacturing, research and development, or laboratory operations, our Gas Stream Selector System is your trusted partner for enhanced gas management.
Laser & Toxic Gas Cabinets
Depending on the blend tolerance requirements ASTG offers a range of options to meet the needs of the application. From systems designed with fixed orifices to actively managed mass flow controllers and the addition of active analysis on the product stream to adjust the blend mass flow controllers continuously to maintain the blend ratio as the instantaneous flow demand varies, ASTG has the level of expertise required.
Low Pressure Sampling Kits
Engineered as portable, non-hazardous solutions for sampling, our low-pressure gas sampling kits are designed to take safe, repeatable samples from any high-pressure liquid or gaseous cryogenic source.
ASTG offers multiple types of low-pressure gas sampling kits.
LPMS-CRYO- Suitable for any liquid cryogenic sample
LPMS-MIOGI-Q- specifically designed to sample cryogenic oxygen purity to 99.9%
LPMS-CO2 - Suitable for sampling any liqud or gaseous carbon dioxide source
LPMS-ABO- Deisgend specifically for sampling Aviator Breathing Oxygen
Specialty Portable Analytical Carts
ASTG's Specialty Portable Analytical Carts are a testament to the group's understanding of the intricate requirements of our customers. Tailored to meet your needs, these carts provide an unparalleled level of control over the atmospheric conditions crucial for production. With precision being the watchword, these carts empower manufacturers to create an environment optimized for the intricate processes involved in fabrication.
Thermal Converters
This unit is designed to use clean, dry air as an oxidizing gas. The amount and proportion of the gas may be adjusted to maximize converter efficiency. Air should be run at a state of excess relative to the total sulfur content to prevent a limited reaction.
Trailer Fill Solutions
In the dynamic world of gas manufacturing, ASTG stands at the forefront, offering cutting-edge gas analytical technology designed to redefine efficiency and precision. Our Automatic Filling System is a game-changer for gas manufacturers seeking to elevate their operations.